Pharma Cold Room Service

    Pharma cold rooms — +2°C to +8°C vaccine & medicine storage

    GDP-aligned pharma cold rooms with continuous monitoring, alarm escalation, data logging and backup power options. Final validation rests with your QA / regulatory team.
    • Continuous monitoring with data logger
    • High/low temp alarms (audible + SMS)
    • Backup power & N+1 refrigeration options
    • GDP-aligned documentation
    Pharmaceutical cold storage room at 2 to 8 degrees Celsius with validated stainless steel racks and wall-mounted temperature monitor

    Typical applications

    Vaccine storage
    Insulin & biologics
    Hospital pharmacy
    Wholesale distribution
    Vet pharma
    Lab reagents

    Operating Temperature

    +2°C to +8°C (target +5°C)

    Relative Humidity

    60% RH typical

    Engineering note

    Some products require +15°C to +25°C 'controlled room' — confirm with QA.

    01

    Technical Specifications & Construction

    Every pharma cold room we build follows the same engineering discipline — sized to your load, not picked off a brochure. Specifications below reflect typical HyperCold builds.

    Panel thickness
    100 mm
    PUF panel density
    40 ± 2 kg/m³ (CFC-free polyurethane)
    Skin
    0.5 mm PPGL / GI pre-coated steel both sides
    Joinery
    Cam-lock with EPDM gaskets
    Refrigeration
    Daikin / Bitzer / Emerson scroll or screw
    Controls
    Carel / Danfoss digital with data-logger
    Logger
    Calibrated, NABL-traceable
    02

    How HyperCold Designs This Cold Room

    These are the design factors we lock down before quoting. Skip any of these and the project either runs hot, drinks electricity, or under-delivers on shelf life.

    Redundancy

    Optional N+1 refrigeration and DG backup to maintain temperature during power or unit failure.

    Monitoring & alarms

    Continuous monitoring with audible alarms, SMS/email escalation and 21 CFR-style audit trail.

    Qualification support

    Documentation pack to support IQ/OQ/PQ — final qualification done by your QA partner.

    03

    What Drives the Project Cost

    We don't quote square-foot rates — every build is BOQ-priced. The factors below decide where your project lands within a realistic range.

    • 01Room volume and panel
    • 02N+1 refrigeration option
    • 03DG backup capacity
    • 04Validation pack and logger calibration
    • 05Refrigeration brand and capacity (TR)
    • 06Floor type (PUF + chequered Al vs heated)
    • 07Door type, ante room, electrical and DG backup
    • 08Civil work and site readiness (Extra)
    04

    Why Operators Choose HyperCold

    Engineered, not assembled

    Heat-load, airflow, panel thickness and refrigeration sized for your commodity and site.

    Line-item BOQ

    Transparent panel, refrigeration, accessory, installation and AMC pricing — no lump-sum surprises.

    Pan-India delivery

    Manufactured at Sirsaganj, Firozabad; installed across India with regional service support.

    Subsidy-ready DPR

    Documentation aligned to NHB, MIDH, MoFPI, AIF and state scheme norms.

    05

    Project Process — Enquiry to Handover

    1. 1

      Step 1

      Site & commodity discovery

      Capacity, commodity, temperature, ambient, power and site access.

    2. 2

      Step 2

      Heat-load & BOQ

      Engineered heat-load, panel and refrigeration sizing, line-item BOQ.

    3. 3

      Step 3

      Fabrication & dispatch

      PUF panel manufacturing at our Firozabad plant, packaged for pan-India dispatch.

    4. 4

      Step 4

      Installation & commissioning

      On-site panel erection, refrigeration installation, leak test, pull-down and handover.

    5. 5

      Step 5

      AMC & uptime

      Annual maintenance contract with response SLA and spares planning.

    06

    Scope split — what we deliver, what your site provides

    Clear scope upfront avoids the most common project-cost surprises. Items marked "subject to" are finalised after technical site evaluation.

    HyperCold scope

    • Heat-load and refrigeration sizing (BOQ-based)
    • PUF panel manufacturing at our Firozabad plant
    • Refrigeration unit supply, piping, charging and leak test
    • On-site panel erection, door fitting and commissioning
    • Control panel, sensors and data-logger (where applicable)
    • Operator handover, AMC kick-off and warranty documentation
    • Calibrated, NABL-traceable data-logger (calibration certificate)
    • Documentation pack supporting IQ / OQ / PQ — final qualification by your QA partner

    Client / site scope

    • Civil work — floor, walls, foundation, plinth (subject to final site inspection)
    • 3-phase electrical supply up to the project room (load to be confirmed after technical evaluation)
    • Earthing pit, MCB / RCCB at the LT panel side
    • Water supply for installation and cleaning
    • Site access — crane / hydra movement, internal pathway and unloading zone
    • Any local permissions (fire NOC, FSSAI, pollution clearance) — subject to scheme guidelines
    • Regulatory licences — Drug Licence, GDP / GSP scope (subject to your QA team)
    • QA / validation partner for IQ-OQ-PQ sign-off (HyperCold provides documentation pack)
    07

    Common mistakes we help clients avoid

    Most of these surface only after commissioning, when fixes are expensive. Catching them at quotation stage protects both shelf life and capex.

    01

    Single point of failure on refrigeration

    GDP-aligned pharma storage usually expects redundancy — a single compressor without backup creates excursion risk during service or breakdown.

    02

    Treating the data-logger as optional

    Without continuous monitoring, alarm escalation and audit-trail logging, the room cannot defend against a temperature excursion claim.

    03

    Skipping the ante room to save cost

    An ante room cuts heat ingress on every door open and reduces ice formation on the evaporator — savings on electricity usually recover the capex.

    04

    Under-sizing electrical supply or skipping DG backup

    Cold rooms run year-round. A weak LT supply or no DG plan turns every grid outage into a spoilage event.

    08

    Reference visuals & build photos

    Indicative engineering visuals — actual build configuration depends on commodity, capacity and site.

    Pharmaceutical cold storage room at 2 to 8 degrees Celsius with validated stainless steel racks and wall-mounted temperature monitor
    Pharma Cold Room — engineered build by HyperCold.
    Pharma cold room interior
    GxP cold room at +2 to +8°C with redundant refrigeration.
    Pharma logistics
    Vaccine and biologic storage with mapped temperature uniformity.
    Backup refrigeration unit
    N+1 condensing units with auto-changeover and BMS alarms.
    Validated cold room
    Validation-ready panel layout with sealed cable entries.
    09

    How HyperCold Pharma Cold Room compares

    Pharma cold rooms must be designed for validation and redundancy, not just temperature.

    Build factorGeneral-purpose cold roomHyperCold pharma build
    Temperature uniformitySingle sensor, no mappingMapped to ±2°C with multi-point sensors
    Refrigeration redundancySingle unitN+1 condensing units with auto-changeover
    AlarmsLocal buzzerBMS + SMS / email alerts on excursion
    DocumentationBasic BOQValidation-ready DQ / IQ / OQ documentation pack
    Power backupClient-managedDG + UPS plan engineered with the project
    10

    Frequently Asked Questions

    Subsidies & finance that may apply

    Eligibility depends on project type, applicant category, state and current government notification. Below is indicative — verify with the official scheme portal before applying.

    MSME & Bank Finance (CGTMSE, SIDBI, NABARD)

    Term loan and working capital options via scheduled banks, SIDBI, NABARD and cooperatives.

    Read scheme details

    Ready to scope your pharma cold room?

    Share your product, room size, and target temperature. We'll send a BOQ-priced quote with PUF, refrigeration, installation, and AMC — pan-India delivery from Sirsaganj, Firozabad.

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