Cold Rooms / Modular
Modular Cold Room Manufacturer in India for Fast, Re-locatable Cold Storage
Modular cold rooms are factory-fabricated PUF panel rooms assembled on-site with cam-lock joinery — making them faster to install, easier to expand and possible to relocate. HyperCold builds modular cold rooms from 4×4 ft pharma chambers to 40×80 ft processing rooms.
Every modular room ships with PUF panels, doors, refrigeration, electricals and controls — you get a single owner for the full system, from BOQ to commissioning.
- Cam-lock PUF panels — assembled in days, not weeks
- Re-locatable — disassemble and re-install at a new site
- Chiller (+12°C to 0°C) or freezer (-18°C to -25°C) variants
- Standard and custom sizes from 4×4 ft upwards
- Daikin / Bitzer refrigeration packaged with the room
- Pan-India installation crew
Typical applications
Operating Temperature
+12°C to -25°C
Relative Humidity
65–95% (band-dependent)
Engineering note
Modular rooms are typically sized for chiller and freezer bands. Sub-zero rooms below -25°C call for a custom industrial build.
Technical Specifications & Construction
Every modular cold room we build follows the same engineering discipline — sized to your load, not picked off a brochure. Specifications below reflect typical HyperCold builds.
- PUF panel density
- 40 ± 2 kg/m³ (CFC-free polyurethane)
- Panel thickness (chiller)
- 80 mm or 100 mm
- Panel thickness (freezer)
- 125 mm or 150 mm
- Skin
- 0.5 mm PPGL / GI pre-coated steel both sides
- Joinery
- Cam-lock with EPDM gaskets
- Floor
- PUF + chequered Al / heated floor for freezers
- Refrigeration
- Daikin / Bitzer / Emerson scroll or screw
- Refrigerant
- R-404A / R-449A / R-507 as per BIS & MoEF norms
- Controls
- Carel / Danfoss digital with data-logger
- Door
- Hinged / sliding insulated + safety release
How HyperCold Designs This Cold Room
These are the design factors we lock down before quoting. Skip any of these and the project either runs hot, drinks electricity, or under-delivers on shelf life.
Product-specific temperature & humidity
We design from the commodity's psychrometric envelope, not a generic chiller spec. Different storage life targets get different design points.
Humidity & moisture control
Coil sizing, defrost strategy and air-throw decide whether your product dries out, sweats, or holds quality.
Air change rate & throw pattern
Velocity through the stack governs uniform pull-down. We engineer 25–60 ACH per room volume, not a default.
Refrigeration sizing on actual load
Heat load is calculated from product, infiltration, lighting, defrost, motor and personnel — never a TR/MT thumb rule.
Panel selection by ambient
100 mm in moderate zones, 150 mm in Rajasthan / interior MH. Panel density never below 40 kg/m³.
Serviceable layout & AMC access
Compressor decks, drain lines and electrical panels laid out for one-hand servicing — saves cost over 10 years.
What Drives the Project Cost
We don't quote square-foot rates — every build is BOQ-priced. The factors below decide where your project lands within a realistic range.
- 01Internal volume in CFT and storage tonnage
- 02Target temperature band (chiller, freezer, sub-zero, deep-freeze)
- 03PUF panel thickness and density
- 04Refrigeration capacity (TR) and compressor brand
- 05Daily product load and door-opening frequency
- 06Insulation upgrades for Tier-2 / hot-climate sites
- 07Civil work, levelling, drainage and trenching
- 08Electrical infrastructure, DG backup and stabilisation
- 09Automation level — basic, IoT-enabled, or SCADA
- 10Installation distance from Sirsaganj base and site access
- 11GST and statutory inclusions (toggled in BOQ)
- 12AMC tier — Standard, Pro, or 24×7 Critical
Why Operators Choose HyperCold
Fast installation
Most modular rooms are erected in 3–7 days after panels reach site.
Re-locatable asset
Cam-lock joinery lets the entire room be disassembled and re-installed at a new site.
Phase-wise expansion
Add bays in future without scrapping existing panels — a tenant-friendly capex model.
Single accountable vendor
One BOQ, one warranty, one AMC for panels, refrigeration and electricals.
Project Process — Enquiry to Handover
- 1
Day 0
Discovery call
Product, target shelf life, site location, electrical and budget envelope. WhatsApp or call works.
- 2
Day 1–3
Heat-load & BOQ
We send a line-item BOQ — PUF, refrigeration, controls, electricals, installation and AMC priced separately.
- 3
Day 4–7
Site survey & layout
Physical or remote survey, civil interface drawings, floor plan, electrical SLD and refrigeration P&ID.
- 4
Week 2–6
Manufacturing & dispatch
PUF panels, doors and refrigeration packed and shipped pan-India with serial-numbered traceability.
- 5
Week 6–10
Installation & commissioning
Our engineers erect the room, install refrigeration, do leak test, vacuum, charge, pull-down and handover.
- 6
Ongoing
AMC & 24-hr response
Quarterly preventive maintenance, calibration, data logs and pan-India emergency support.
Frequently Asked Questions
Subsidies & finance that may apply
Eligibility depends on project type, applicant category, state and current government notification. Below is indicative — verify with the official scheme portal before applying.
MIDH (State Horticulture Mission)
Credit-linked back-ended capital assistance for horticulture cold storage and pack houses.
Read scheme detailsNHB Cold Storage Subsidy
National Horticulture Board capital subsidy for cold storage and CA storage projects.
Read scheme detailsMoFPI Integrated Cold Chain (PMKSY)
Grant-in-aid for integrated pre-cooling, IQF, blast freezing, CA and reefer logistics.
Read scheme detailsAgriculture Infrastructure Fund (AIF)
Interest subvention and credit guarantee on bank term loans for post-harvest infrastructure.
Read scheme detailsPMFME — Micro Food Processing
Credit-linked subsidy for micro food processing units including small cold rooms.
Read scheme detailsState Subsidy Schemes
State Horticulture, Food Processing, SC/ST and SHG components vary by state action plan.
Read scheme detailsMSME & Bank Finance (CGTMSE, SIDBI, NABARD)
Term loan and working capital options via scheduled banks, SIDBI, NABARD and cooperatives.
Read scheme detailsReady to scope your modular cold room?
Share your product, room size, and target temperature. We'll send a BOQ-priced quote with PUF, refrigeration, installation, and AMC — pan-India delivery from Sirsaganj, Firozabad.