Industries / Vegetable Cold Storage

    Vegetable Cold Room Manufacturer in India for Leafy, Root and Exotic Vegetable Storage

    Vegetables are demanding — leafy greens want high humidity and gentle airflow, root vegetables need stable temperature, and exotic vegetables need pre-cooling within hours of harvest. HyperCold builds vegetable cold rooms tuned to each commodity group.

    Pre-coolers, holding rooms and dispatch chambers — sized for FPOs, aggregators, exporters and modern-trade DCs.

    • Pre-coolers (forced-air or hydro-cooling)
    • Holding rooms with 90–95% RH for leafies
    • Stable +2 to +4°C for root vegetables
    • Exotic vegetable rooms with split-temperature zones
    • Subsidy-eligible under NHB & MIDH
    • Pan-India installation

    Typical applications

    Leafy greens (spinach, lettuce, coriander)
    Root crops (carrot, beetroot, radish)
    Brassica (cabbage, cauliflower, broccoli)
    Solanaceous (tomato, capsicum, brinjal)
    Exotics (lettuce, celery, asparagus)
    Onion & garlic (separate low-RH room)

    Operating Temperature

    0°C to +12°C

    Relative Humidity

    85–95%

    Engineering note

    Leafies need 90–95% RH; onion/garlic need 65–70% RH — these must be separate rooms.

    01

    Technical Specifications & Construction

    Every vegetable cold room we build follows the same engineering discipline — sized to your load, not picked off a brochure. Specifications below reflect typical HyperCold builds.

    PUF panel density
    40 ± 2 kg/m³ (CFC-free polyurethane)
    Panel thickness (chiller)
    80 mm or 100 mm
    Panel thickness (freezer)
    125 mm or 150 mm
    Skin
    0.5 mm PPGL / GI pre-coated steel both sides
    Joinery
    Cam-lock with EPDM gaskets
    Floor
    PUF + chequered Al / heated floor for freezers
    Refrigeration
    Daikin / Bitzer / Emerson scroll or screw
    Refrigerant
    R-404A / R-449A / R-507 as per BIS & MoEF norms
    Controls
    Carel / Danfoss digital with data-logger
    Door
    Hinged / sliding insulated + safety release
    02

    How HyperCold Designs This Cold Room

    These are the design factors we lock down before quoting. Skip any of these and the project either runs hot, drinks electricity, or under-delivers on shelf life.

    Product-specific temperature & humidity

    We design from the commodity's psychrometric envelope, not a generic chiller spec. Different storage life targets get different design points.

    Humidity & moisture control

    Coil sizing, defrost strategy and air-throw decide whether your product dries out, sweats, or holds quality.

    Air change rate & throw pattern

    Velocity through the stack governs uniform pull-down. We engineer 25–60 ACH per room volume, not a default.

    Refrigeration sizing on actual load

    Heat load is calculated from product, infiltration, lighting, defrost, motor and personnel — never a TR/MT thumb rule.

    Panel selection by ambient

    100 mm in moderate zones, 150 mm in Rajasthan / interior MH. Panel density never below 40 kg/m³.

    Serviceable layout & AMC access

    Compressor decks, drain lines and electrical panels laid out for one-hand servicing — saves cost over 10 years.

    03

    What Drives the Project Cost

    We don't quote square-foot rates — every build is BOQ-priced. The factors below decide where your project lands within a realistic range.

    • 01Internal volume in CFT and storage tonnage
    • 02Target temperature band (chiller, freezer, sub-zero, deep-freeze)
    • 03PUF panel thickness and density
    • 04Refrigeration capacity (TR) and compressor brand
    • 05Daily product load and door-opening frequency
    • 06Insulation upgrades for Tier-2 / hot-climate sites
    • 07Civil work, levelling, drainage and trenching
    • 08Electrical infrastructure, DG backup and stabilisation
    • 09Automation level — basic, IoT-enabled, or SCADA
    • 10Installation distance from Sirsaganj base and site access
    • 11GST and statutory inclusions (toggled in BOQ)
    • 12AMC tier — Standard, Pro, or 24×7 Critical
    04

    Why Operators Choose HyperCold

    Commodity-specific design

    We design per-commodity — not one generic vegetable room. Mixing onion with leafies in one room ruins both.

    Pre-cooling that works

    Forced-air pre-coolers sized to pull field heat from 25°C to 4°C within 4–6 hours — extending shelf life by days.

    Humidity-stable build

    Vapour-tight PUF construction and humidification preserve crispness; standard chillers dry leaves out in 24 hours.

    Subsidy-ready DPRs

    NHB Cap A, MIDH and PMKSY-ICCVAI applicable to vegetable storage and pre-cooler builds.

    05

    Frequently Asked Questions

    Subsidies & finance that may apply

    Eligibility depends on project type, applicant category, state and current government notification. Below is indicative — verify with the official scheme portal before applying.

    MIDH (State Horticulture Mission)

    Credit-linked back-ended capital assistance for horticulture cold storage and pack houses.

    Read scheme details

    NHB Cold Storage Subsidy

    National Horticulture Board capital subsidy for cold storage and CA storage projects.

    Read scheme details

    MoFPI Integrated Cold Chain (PMKSY)

    Grant-in-aid for integrated pre-cooling, IQF, blast freezing, CA and reefer logistics.

    Read scheme details

    Agriculture Infrastructure Fund (AIF)

    Interest subvention and credit guarantee on bank term loans for post-harvest infrastructure.

    Read scheme details

    PMFME — Micro Food Processing

    Credit-linked subsidy for micro food processing units including small cold rooms.

    Read scheme details

    State Subsidy Schemes

    State Horticulture, Food Processing, SC/ST and SHG components vary by state action plan.

    Read scheme details

    MSME & Bank Finance (CGTMSE, SIDBI, NABARD)

    Term loan and working capital options via scheduled banks, SIDBI, NABARD and cooperatives.

    Read scheme details

    Ready to scope your vegetable cold room?

    Share your product, room size, and target temperature. We'll send a BOQ-priced quote with PUF, refrigeration, installation, and AMC — pan-India delivery from Sirsaganj, Firozabad.

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